US Central Identification Laboratory of the Joint POW/MIA Accounting Command (JPAC)

“By ZPrinting models ourselves, we’re getting a better product and saving time and taxpayer money.”
–Audrey Meehan, DNA Specialist, JPAC

ZPrinting Helps Lab Identify POW/MIA Remains

Challenge

Progressing Toward ‘Closure’

The pain of having a loved one missing in action is hard for most people to grasp, pilot’s wife Norma Mitchell told LIFE magazine in 1972. “It’s the most continually draining thing you can imagine.”

Although everyone hopes for a miracle, knowing is far better than not knowing. That’s why the US Central Identification Laboratory of the Joint POW/MIA Accounting Command (JPAC) is refining techniques for identifying remains, even decades after death.

Among JPAC’s sophisticated tools is three-dimensional printing technology for the creation of physical skull models. A 3D printer fabricates tangible physical models from 3D data, including CT scans, in much the same way a document printer produces business letters from word-processing files.

Strategy

Skull/Face Matching

JPAC is printing 3D models of skulls from CT scans to refine forensics techniques – specifically, skull photographic superimposition – for identifying remains from the Korean War and other conflicts. Skull photographic superimposition is used in support of traditional identification techniques such as dental records, fingerprints, X-ray and biological profile comparisons. This work promises to lead to more events like JPAC’s recent positive identification of a Korean War soldier killed in 1950.

Skull photographic superimposition generally involves projecting images of unidentified skulls onto photographs of known soldiers to evaluate potential matches. It is especially helpful in cases where DNA is not available. The ZPrinter® multicolor 3D printer is central to refining the practice, enabling JPAC to ZPrint the CT scans of living people’s skulls for trials of the matching technique. With skull models of identified living persons, the lab can gather conclusive data on matching success rates.  

Results

Technique Refinement, Historic Preservation

JPAC is the only laboratory in the world engaged in this project, which will make the matching technique available to any qualified, trained investigator. The ZPrinter’s uncompromising accuracy is vital to this highly detailed work, with a “t-test” finding no statistically significant difference between measurements of a skull and its ZPrinted model.

“We used to send out for models that cost a fortune and looked terrible,” says Audrey Meehan, DNA specialist and project leader for the lab. Her team determined it could create models more cost effectively in house. “By ZPrinting models ourselves, we’re getting a better product and saving time and taxpayer money.”

Neurosurgery and Preservation
The laboratory has other, equally important applications for ZPrinting, such as helping the nearby Tripler Army Medical Center. JPAC is ZPrinting skull and vertebrae models of neurosurgery patients from their CT scans. These accurate medical models enable doctors to better visualize and plan their procedures, meaning quicker operations, fewer surprises and better outcomes. Patients included an infant who required significant plastic surgery due to a birth defect and an adult who needed a growth removed. In a related application, doctors are using a 3D printed skull to test tumor detection equipment.

JPAC has also used the ZPrinter in the preservation of battle scenes. The lab reproduced a jawbone from the crew of the Confederate naval ship CSS Alabama. The mandible had been fused to a cannon on the ocean floor and, after scanning, was ZPrinted. Although the remains were buried in an official ceremony as the last unknown Confederate soldier, JPAC has saved the reproduced model for its historical collection. JPAC also ZPrinted the skulls and hip bones of servicemen who died in the sinking of the USS Monitor in 1862. Those ZPrints are on display at The Mariner’s Museum in Newport News, Va., USA.

“Even the respectful internment of a single bone from a single Civil War soldier lends some comfort to families of MIAs,” says Meehan. “Our work, of which ZPrinting is a significant part, is terribly important to both the living patients of the medical center and to the loved ones of soldiers who have made the ultimate sacrifice.”

Images

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JPAC – A US Department of Defense command whose mission is achieving the fullest possible accounting of all Americans missing as a result of the nation’s past conflicts.

Challenge - Matching remains to the identities of missing service personnel, and refining the technique of skull photographic superimposition.

Strategy - Using a 3D printer to print skull models from CT scan data.

Results - 
- Personnel in JPAC’s Central Identification Laboratory are refining methods for matching remains with photographs.

- JPAC obtains higher quality models faster and more affordably by creating them in house.

- Physical 3D models help surgeons plan procedures that  result in better outcomes.

- Medical professionals use models to test tumor detection equipment.

- ZPrinting helps preserve historical artifacts, including remains, dating back to the Civil War.

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